Ductile Iron Foundry Capabilities:
Fast Track Prototypes, AGI, ADI, CGI
Castings, Heavy Section Castings

Since 1967, Wellsville has produced quality castings,
including heavy section castings, for customers throughout
the United States.  We are a cast iron foundry with a broad
base of experience manufacturing standard ductile iron and
gray iron castings, as well as:

• stainless steel castings
• AGI castings
• ADI castings
• CGI castings
• compacted graphite castings
• spheroidal graphite castings  

Wellsville customers represent a broad range of industries,
including mining, food processing, material handling
manufacturing, aggregate/ asphalt, and steel mills. We are
a leading choice for castings that require high strength,
and exceptional abrasion resistance, and applications
where heavy section castings are required. We also serve
providers of bar, rod and wire finishing, and centerless
grinding, and, we offer expert fast track prototypes for
automotive components.   

We are distinctive as a ductile iron foundry that provides
expert loose pattern work, and is also highly proficient in
bench, cope and drag, floor, and squeezer molding.

CASTING RANGE

Short to medium runs of:

• Ferrous castings from 35 grams to 1,800 lbs,
  including heavy section castings

CHEMISTRY

• Custom alloy development to meet
  customer requirements.

• Precise chemical control of every heat by
  optical emission spectometry.

• Broadest range of materials for stainless steel
  castings, AGI castings, ADI castings, CGI castings,
  compacted graphite castings, spheroidal graphite
  castings, Ni-Resist castings, White Iron and
  Tool Steels. See our Alloys Guide.

• Micro and macro metallographic analysis to evaluate
  case, grain size, grain boundaries, grain growth and
  crystalline structure, do phase counts or determine
  decarburization.

MELT

• Melt with 97 Inductotherm VIP 500 KW furnace
  with a 1,000 lb and a 2,000 lb vessel.

MOLDING

• Medium- to heavy-section castings in green or
  air-set sand. Medium-section castings and Heavy
  section castings are a Wellsville specialty.

• Wellsville is a leading manufacturer of short run and
  specialty castings, as well as fast track prototypes for
  automotive components. Customers as diverse as
  aggregate machinery manufacturers and fine art
  producers use Wellsville loose pattern capabilities,
  which often include non-conventional materials such
  as hardwood and Styrofoam, to achieve best results
  at lowest costs.

• Bench and floor molding

• Cope and drag

• Limited squeezer molding

ENGINEERING

• 3-D computer modeling and other advanced
  engineering and design capabilities

• Outstanding craftsmanship in tooling, design
  and production

FINISHING

• Heat treating and machining are available as
  part of any casting program.

TURNAROUND

• As-cast items: 3 to 6 weeks – faster than
  the competition.

• Engineered castings requiring additional operations
  (i.e. machining, heat treating, etc.):  Depending
  on quantities and complexity, we  consistently
  outperform our competitors by 4 to 6 weeks.

• Rush orders: 2 working days for as-cast items,
  including heavy section castings,  if the pattern
  is already in our hands.